Bindery - Operator 1

Job Summary:

The Bindery Operator I is responsible for day-to-day operations that include crewing product quality, efficiency and administrative duties of the binder assigned. The Bindery Operator I must possess the skill to efficiently set up and operate one or more of the perfect binders. Works to maintain a culture of continuous improvement in area of responsibility utilizing Lean Manufacturing Techniques.

Production Responsibilities:

• Machine set up and operation:
  
  
  
  • Coordinate Set up of the machine according to documented set up procedures.
  • Set up, adjust and repair stitcher heads as needed for smooth and trouble free operation
  • Change and adjust trimmer knives
  • Inspect working parts and be able to recognize those that need replacement
  • Setup, monitor and maintain inkjet systems when applicable
  
  
  
  
• Responsible for quality of finished product based on documented procedures
• Responsible for general maintenance and lubrication of machine
• Be thoroughly familiar with all areas of job finishing sheet
• Follows all required safety procedures such as: PPE's, Ergonomics, Chemical Hazards, etc. Performs job in a manner that protects the health and safety of all employees.

• Maintain and update Lean Dashboard documentation for your shift
• Train new employees and maintains proper training documentation
• Suggest improvements to current procedures using Lean methodology and practices and coordinates efforts with peers on other shifts
• Responsible for proper turnover at shift change
  
  
  
  • All tools and equipment is accounted for and in proper place
  • All information pertaining to status of current job is properly turned over to oncoming crew.
  • Print new work order at shift change for latest updates and review with crew
  
  
  
  
• Sustains cleanliness and organization in area of responsibility using Lean 5S principles
• Responsible for proper use of Lockout/Tagout and Extraction procedures

• Give direction to machine crew through production and down time
• Provide leadership as required
• Provide input to supervisor for evaluations
• Responsible for delegating job duties to crew assigned
• Assist with quality investigations
• As directed

Qualifications:

• Mechanical skills
• Communication skills
• Administration skills
• Leadership abilities
• Understanding of Lean concepts and practices
• Prior experience operating a Perfect Binding machine

Physical Demands/Work Environment

• Must be able to use hands for a variety of repetitive material handling tasks about 90% of an 10-hour shift constantly.
• Must be able to constantly stand for up to 10hours
• Lifting between eight and 50 pounds from waist level and carry at waist level up to four feet on a frequent basis
• Lifting between eight and 50 pounds from waist level and carry at waist level up to four feet and lift above shoulder height and place it on a stack on an occasional basis
• Pick up, grasp and turn/rotate 4 to 8 pound handfuls of product on a constant basis
• Kneel and squat to do work on an occasional basis

Occasionally 0-2.5 hours, Frequently 2.5-5 hours, Constantly over 5 hours

Knowledge, Skills and Abilities

• Ability to remain organized and self-directed in a fast-paced environment.
• Ability to work in a team environment.
• Ability to learn computer applications as necessary for the position.
• Ability to read, interpret and follow verbal and written instructions, work procedures and other related materials.
• Excellent verbal and written communication skills including strong customer service skills.
• Must communicate appropriate information accurately and clearly as needed.

Working Conditions/Physical Demands:

• Required to sit, stand or walk for prolonged periods of time.
• Use hands and fingers to handle or feel objects or use controls, tools or equipment.
• May require the ability to use a keyboard and other office equipment.
• May require specific vision abilities that include close vision.
• May be required to perform concentrated work for extended periods of time.
• May be required to lift, carry or exert items or objects of reasonable weight.
• May be required to perform duties beyond standard business hours.

Minimum Requirements:

• High School Diploma or GED